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INSAF METAL

&

ALLOYS

GROWING THROUGH AGES

SERVICES

00204398-7d47-4712-a9b1-30c76e44741d_200

Company Profile

Insaf Metal has A Planned Production Capacity of 500 to 550 ton Per Month.

Our company Insaf Metal & Alloys, established as one of the leading manufacturers, traders and suppliers of a vast collection of Valves and Castings. New in the business, we proffer a chief range of CI Castings which is available in different specifications for the complete attainment of clients’ demands.

We Have been constantly upgrading our Facility and Investing heavily in Plant & Machinery development, quality Control Management and Technology advancement to Supply quality Products of Commercial as well Various products C.I casting. Our State-of-art Production facility is capable of Manufacturing large Volume of Products to meet customer’s demands and specifications. Our aim is to maximize our client’s satisfaction by exceeding their expectations

Our Team

Our company is well-supported by a team of highly brilliant and competent personnel, which assists us in offering the best quality CI Casting. We believe in proper segregation of the entire team. Thus, we have formed different sections for them. Our staff members have allotted roles & responsibilities as per their profiles ensuring flawless business proceedings. For maintaining stable directorial growth, we have selected professionals, who are skilled in their respective fields.

Quality

Raw Material and all process material of specified quality used in production are analyzed for all incoming materials in Store dept. 100% inspection of pattern in process in ensured. Mould hardness are dimension test practice.
Before charging raw material is weighed for each change in cupola furnace Operation.
Test Bar is drawn for graded Castings, Instruments for. Temperature measurement. All quality records are maintained. All Castings are thoroughly inspected for required quality parameters before Dispatch.

We are renowned as a quality alarmed firm and for maintaining this, we take all steps to retain the standards of our products in compliance with the international norms. Keeping this in mind, each product offered by us undergoes strict quality check measures. The process is undertaken by our skilled quality inspectors to ensure smooth quality testing procedure. Moreover, our professionals make use of the finest quality packaging material for packing the offered product. We try to maintain quality in our commitment of delivering the asked range in a proper time.

SERVICES

QUALITY CHECK

Quality Assurance

We are here in this market to serve our customers in a best possible way. We give the best quality to our customers. All our products are made using finest grades of raw material present in the market. We source it from our most reliable sources. All the products are tested and verified by our experts. They are made as per the norms and regulation of the normal industries. One can avail our product at a whole sale rate.

Quality Mantra

Trials Procedure : Where new patterns are involved or where designs have been improved, the component has to undergo a pre-production trials procedure. One sample is cast and monitored through the various stages of production . Emphasis is placed on exceeding product specification and on ease of manufacture. The philosophy is that a product that is easy to make will generally be of better quality than a component which creates manufacturing problems.

Process Control : Quality control starts with checks on raw materials and is then applied throughout the manufacturing cycle. To ensure this there is an in-house quality assurance manual which sets out all the disciplines that go to make a casting with emphasis on quality assurance at every stage.

Material Analysis : A sample of every melt of metal produced is analysed in laboratory before molten metal is poured. This gives an instant and permanent record of the chemical analysis of every casting produced from a melt. Traceability is maintained by the issuing of a unique number to every casting produced from any melt. With Universal Casting Corporation pouring temperature is critical in producing high alloy castings. Pyrometer is used at the pouring stage to ensure heat temperature.

Visual Analysis : A team of inspectors check and report on castings at every stage of manufacture. In the case of machined and heat treated items this involves four separate visual and dimensional checks on surface finish and adherence to drawing tolerances

Testing : To check physical properties universal testing machine model UTN-20 is used. A wide range of equipment is used including Vickers, Rockwell and Brinell testing machines. Also a variety of special equipment is available on site for testing particular items. For instance pressure testing equipment for hydrostatically checking pump parts to 1000 PSI.

QUALTIY CHECK

1995

Year Established

250

Projects Completed

290

Contractors Appointed

PROCTS